Smart energy monitoring & management system BKET-EMS
Fully digitize energy data (electricity, heat, compressed air, water, fuel) in real time from the plant floor. Automatically calculate the EnB baseline and EnPI, and trigger smart alerts that help cut operating costs by 8% – 15%.
Processing frequency
100% real-time
Per-second scan cycle via OPC UA / MQTT industrial IoT protocols.
Verified results
8% – 15% REDUCTION
Cut reactive power losses and detect idle-running waste.
International standards
ISO 50001:2018
Automatically compiles EnPI and EnB records and periodic energy review reports.
Infrastructure reliability
Zero data loss
Local edge caching resyncs automatically when the network connection is restored.
INDUSTRIAL-GRADE TECHNICAL INFRASTRUCTURE
4-layer energy data acquisition & management architecture
A closed-loop IEC 62443-compliant model connecting field meters to high-speed distributed data analytics servers.
FIELD LEVEL
Field instruments
Dedicated sensors and meters directly capture energy flows along the production line.
- Class 0.2S multifunction power meters (Modbus RTU)
- Vortex flowmeters for saturated steam & compressed air
- PT100 temperature sensors, piezoelectric pressure sensors
- Oil tank level sensors & ultrasonic flowmeters
EDGE GATEWAY
Acquisition & conversion
Industrial edge gateways aggregate data from hundreds of distributed metering nodes.
- BKET-Edge Box cabinet with multiple optically isolated RS-485 ports
- Secure Modbus TCP / MQTT Publisher conversion
- Industrial fiber-optic / 4G VPN transmission infrastructure
- Local buffer to prevent packet loss
CORE COMPUTING
Server & edge processing
Time-series data storage and machine learning models for real-time performance calculation.
- Dedicated TSDB handling millions of records per second
- Noise filtering & measurement error correction (Kalman Filter)
- AI algorithms for automatic peak load detection
- Industrial firewall & IEC 62443-4-2 security
APPLICATION
EMS applications & management
Cross-platform visualization for supervisors, operations engineers and plant management.
- Web SCADA dashboard compatible with all browsers
- iOS/Android mobile app for 24/7 load monitoring
- Instant alerts via Telegram Bot / SMS / Email
- Automatic export of ISO 50001 and ESG Carbon Scope 2 reports
LIVE TELEMETRY SIMULATION // ONLINE OPERATIONS
BKET-EMS digital energy operations center simulation
Actual load vs. EnB baseline (24 h) Unit: kW
22kV / 0.4kV outgoing feeders SLD TELEMETRY
- Feeder 01 – Pressing workshop1,420 kW (92%)
- Feeder 02 – Drying line980 kW (68%)
- Feeder 03 – Compressed air station750 kW (81%)
- Feeder 04 – Chiller plant610 kW (45%)
IN-DEPTH ANALYTICS TOOLS
6 software modules designed for energy experts
Multi-dimensional visualization, from micro-level harmonic quality analysis to macro-level EnPI reports for ISO 50001 compliance assessment.
MODULE 01
Power quality analysis
Monitor and record voltage and current harmonics up to the 63rd order, and measure phase unbalance, short-term voltage sags/swells and flicker per IEEE 519.
MODULE 02
EnPI & EnB baseline tracking
Automatically builds multivariable regression models linking energy consumption to actual output and ambient temperature, accurately evaluating savings per ISO 50001:2018.
MODULE 03
Waste detection & AI alerts
Algorithms detect baseload idle outside working shifts, nighttime compressed-air leaks and excess exhaust fan operation. Multi-channel Telegram and SMS alerts fire as soon as power thresholds are exceeded.
MODULE 04
Consumption norms & shift cost management
Allocate energy flows to each product code (SKU) and operating shift. Calculate the 3-tier time-of-use tariff (peak, normal, off-peak) to optimize production plans and avoid peak hours.
MODULE 05
GHG carbon emissions monitoring
Directly converts electricity, coal, biomass, gas and FO/DO oil consumption into kg CO2 equivalent (Scope 1 & Scope 2) using the national grid emission factor, with data ready for ESG reporting.
MODULE 06
Energy audit reports
Automatically generate designated-facility energy use report forms and energy review records per government regulations with a single click, eliminating manual tallying entirely.
DEDICATED INDUSTRIAL IOT HARDWARE
Complete hardware system supplied & integrated by BKET
All instruments and communication cabinets carry genuine certificates of origin and meet industrial standards for stable 24/7/365 operation in harsh environments.
GATEWAY EDGE
BKET-Edge Box edge processor
Industrial processor rated for -20°C ~ 70°C. Integrates 64 isolated RS485 communication ports with surge protection, 2 Gigabit LAN ports and 4G LTE backup.
POWER METER
Class 0.2S / 0.5S multifunction meters
Measures 65 electrical parameters (U, I, P, Q, S, cos φ, F, THD, k-factor). Modbus RTU / BACnet protocols. Supports Rogowski coils for measurement without power shutdown.
THERMAL & STEAM
Vortex steam & ultrasonic flowmeters
Real-time pressure and temperature compensation for saturated/superheated steam. Clamp-on ultrasonic meters measure chiller water flow without mechanical intervention.
PRESSURE & GAS
Pressure & compressed-air sensors
Piezoelectric pressure sensors with a 0-16 bar range and 1ms response; thermal compressed-air flowmeters installed under pressure (hot-tapping without shutdown).
CLEAR RETURN ON INVESTMENT
Manual management vs. the BKET-EMS digital system
The fundamental difference between passively waiting for the electricity bill and actively controlling costs every second from the control room.
| COMPARISON CRITERIA | TRADITIONAL MANUAL MANAGEMENT | BKET-EMS AUTOMATED SYSTEM |
|---|---|---|
| Collection frequency & method | Technicians log readings by hand 1-2 times/day; data is fragmented and error-prone. | Automatic updates every second from meters via IoT, with 100% accurate data. |
| Incident & waste detection | Cost spikes only show up when the monthly electricity bill arrives. | Instant alerts within 5 seconds via Telegram/SMS on leaks or overloads. |
| Specific consumption assessment (EnPI) | Raw month-to-month kWh comparison that ignores production fluctuations. | Normalized via multivariable regression EnB & EnPI models per ISO 50001:2018. |
| Auxiliary equipment monitoring | Cannot detect idle air compressors or chillers running at partial load. | Pinpoints exactly when waste occurs and recommends load dispatch solutions. |
| Project payback period | No basis for ROI calculation; operating costs rise steadily year after year. | Payback in just 6 – 12 months from 8% – 15% electricity savings. |
STANDARD ENGINEERING PROCESS
4 steps to deploy BKET-EMS at your plant
Commitment: Zero-downtime, no production line stoppage
Survey & IoT mapping
Experts survey substations, distribution panels, compressed-air piping and boilers on site, then design fiber-optic or wireless connectivity suited to the plant layout.
Edge cabinet & meter installation
Install split-core CTs or Rogowski coils without shutting down the production line. Install the BKET-Edge Box cabinet and run noise-shielded signal cabling.
Server installation & EnPI configuration
Deploy the BKET-EMS software on the plant’s on-premise server or a private cloud. Set up visual schematic diagrams, specific consumption formulas and alert thresholds.
Training & ownership handover
In-depth training for the plant’s energy management team and operations engineers. Handover of independent source code/database, with continuous 24/7 update and maintenance support.
PROVEN IN PRACTICE
Delivered projects and trusted industrial partners
ISO 27001-compliant data security
LEADING INDUSTRIAL ENTERPRISES TRUST BKET SOLUTIONS
Energy balance & actual thermal network assessment
On-site survey and calibration of heat transfer and compressed-air flows in production workshops using VILAS-standard portable ultrasonic flowmeters.
Operating a 24/7 load monitoring center
Centralized data-processing server infrastructure ensures stable connectivity for plants with 50 to more than 500 metering points.
BKET TECHNOLOGY ENGINEERING DEPARTMENT
Book a demo & site survey
Get advice on metering solutions and payback calculations, plus a live BKET-EMS software demo session on simulated data from your plant.
Hanoi head office & representative office at Ho Chi Minh City Hi-Tech Park
BKET guarantees 100% confidentiality of technical data and never shares your load information with third parties.